Uninterruptible Power Supply 80 kVA and 120 kVA Installation and Operation Manual 164201396 Rev. A 9335
ix Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103 Basic System Configurations These basic UPS sys
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Powerware 9335 (80 kVA and 120 kVA) Installation and Operation x 164201396 REV. A 071103 Section II – Operation • Chapter 5 – Understanding UPS
xi Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103 Safety Considerations The UPS cabinet is designe
Section I Installation
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Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 1-1 164201396 REV A 071103 1.1 Installing the UPS The complete UPS cabinet is s
1-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 1.1.2 Preparing Your Site For your UPS to ope
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 1-3 164201396 REV A 071103 1.1.5 Inspecting and Unpacking Each Cabinet The first tas
1-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 1. Carefully inspect the outer packaging fo
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 2-1 164201396 REV A 071103 2.1 Preliminary Installation Information Refer
2-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 2.2 UPS Cabinet Installation To install an
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 2-3 164201396 REV A 071103 2.2.2 Installing External Battery Power Wiring The Power
2-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 4. If the installation is for a sin
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 2-5 164201396 REV A 071103 2. Remove Customer Interface conduit landing plate from
2-6 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 completed Installation Checklist to be sure yo
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 3-1 164201396 REV A 071103 3.1 Important Safety Instructions The Powerware 9335 UPS
3-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 4-1 164201396 REV A 071103 4.1 Installation Procedures Figure 4–1.
4-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 Table 4 – 1. Remote EPO
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 Section II Operation
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation ii 164201396 REV. A 071103 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE IN
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Powerware 9335 (80 kVA and120 kVA) Installation and Operation 5-1 164201396 REV. A 071103 5.1 Looking Inside the UPS System The Powerware 9335 is
5-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 BatteryChargerRectifierEMI FilterEMI FilterInput Fi l te
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 5-3 164201396 REV. A 071103 5.2 Normal, Battery and Bypass Modes The UPS system func
5-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 5.2.1 Normal Mode Figure 5–2 shows the path of electric
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 5-5 164201396 REV. A 071103 The DC boost converter derives power from the unregulated D
5-6 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 5.2.2 Bypass Mode The UPS automatically switches
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 5-7 164201396 REV. A 071103 contactor and together are wired to enable the inverter and
5-8 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 5.2.3 Battery Mode The UPS transfers to battery mo
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 5-9 164201396 REV. A 071103 While in battery mode, the UPS will enunciate an audible ho
iii Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103 A Introduction . . . . . . . . . . . .
5-10 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 5.2.4 Maintenance Bypass Mode An internal maintenan
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 5-11 164201396 REV. A 071103 5.3 Functional Description The UPS is an online double-
5-12 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 or constant voltage mode (temperature compensated, avai
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 6-1 164201396 REV. A 071103 6.1 General The UPS system should function automatically
6-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 6.2 UPS Operational Controls The UPS has many standar
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 6-3 164201396 REV. A 071103 6.2.3 Maintenance Bypass Switch An internal Maintenance
6-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 6.4 Options and Accessories Contact your sales represe
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 6-5 164201396 REV. A 071103 6.5 Safety Considerations The UPS enclosure is designed f
6-6 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 6.6 Symbols, Controls, and Indicators These symbols m
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 7-1 164201396 REV. A 071103 7.1 Description This chapter describes the UPS Control
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation iv 164201396 REV. A 071103 Section II Operation 5 Understanding UPS Operation
7-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 7.2 Using the Control Panel The Control Panel provide
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 7-3 164201396 REV. A 071103 INDICATOR INDICATOR STATUS MEANING ALARM OFF RED + BUZZE
7-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 If, for security or emergency reasons, it is neces
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 7-5 164201396 REV. A 071103 7.3.2 LCD Display Structure and Navigation The menu str
7-6 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 7.3.3 Main Menu Screen DESCRIPTION LCD DISPLAY
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 7-7 164201396 REV. A 071103 • Battery Voltage • Battery Charger Current • Disc
7-8 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 7.3.7 UPS Data DESCRIPTION LCD DISPLAY • Infor
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 7-9 164201396 REV. A 071103 7.3.9 Set-Up Service DESCRIPTION LCD DISPLAY • Th
7-10 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 7.4 O perating Modes 7.4.1 “ON LINE” Mode (INVERTER MO
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 7-11 164201396 REV. A 071103 inverter within 5 milliseconds. When utility power retur
v Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103 7.3.7 UPS Data . . . . . . . . . . . . . . . .
7-12 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 7.4.4 Parallel Isolator (IA2) The UPS unit is provide
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 8-1 164201396 REV. A 071103 8.1 Operation The following procedures provide instr
8-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 LED Indicator Color LINE 1 Green LINE 2 Green BYPAS
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 8-3 164201396 REV. A 071103 12. Rotate the Maintenance Bypass Switch IA1 to the “O” (O
8-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 2. If the loads are all disconnected, press simultane
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 8-5 164201396 REV. A 071103 • Rotate the Maintenance Bypass Switch IA1 to “I” (ON
8-6 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 This page left intentionally b
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 9-1 164201396 REV. A 071103 9.1 Alarms In the event of an alarm condition, the red
9-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 9.3 Fault Identification and Correction The major ala
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 10-1 164201396 REV. A 071103 10.1 X – Slot Communication Modules This section descr
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation vi 164201396 REV. A 071103 Figure 1 – 1 Powerware 9335 (80 kVA and 120 kVA) UPS
10-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 Figure 10–1. X–S
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 10-3 164201396 REV. A 071103 power environment. If a power emergency occurs, the soft
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Powerware 9335 (80 kVA and120 kVA) Installation and Operation 11-1 164201396 REV. A 071103 11.1 Generator ON Facility The generator ON facility
11-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 This page left intentionally bl
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 12-1 164201396 REV. A 071103 12.1 General The components inside the UPS cabinet ar
12-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 12.3 Performing Preventive Maintenance The UPS system
Powerware 9335 (80 kVA and120 kVA) Installation and Operation 13-1 164201396 REV. A 071103 13.1 System Information The UPS systems are housed in
13-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 13.3 UPS System Output DC Ripple less than 1% volt
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation A-1 164201396 REV A 07/11/2003 A The information in this appendix will help yo
vii Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103 Table 4 – 1 Remote EPO Wire Terminations
Table A. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9335 – 80 kVA Ratings Units Rating 50/60 HzkVA W 80 Basic unit ra
Table B. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9335 – 120 kVA Ratings Units Rating 50/60 HzkVA kW 120 96 Basic
7. Terminals are UL rated at 90o C. Refer to Table C for power cable terminations and Table D for conduit requirements. Figure A–1 shows the loca
11. External overcurrent protection is not provided by this product, but is required by codes. Refer to A and B for wiring requirements. If an outp
Table G. Customer Interface Inputs and Outputs Terminal Name Description X1 Emergency Power Off X1 – 1 and X1 – 2 (no polarity) X2 Generator On
Table H. Definition of pin connections on JD2 (25 pin DB-25P/F) Pin Contact Signal Function 1 Mains failure 2 ALARM MNS Mains present 3
Table I. Definition of pins on JD1 and interface cable connections to 9 or 25 pin connectors. 5 . . .9 3 2 15 9 . .
Table J. Equipment Weight Weight Kg (lbs.) Powerware Model Shipping Installed Point Loading 9335 – 80 kVA 360 (792) 333 (733) 4 at 83 (183)
External Battery Powerware 9335 80 kVA and 120 kVA Front View showing customer connections
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation A-11 164201396 REV A 07/11/2003 Fi
Powerware 9335 (80 kVA and 120 kVA) Installation and Operation viii 164201396 REV. A 071103 Powerware 9335 UPS true double conversion online
STANDARD VERSION (DUAL INPUT FEED CONNECTION) SHOWN 0 kVA) Installation and Operation 164201396 REV A 07/11/2003 Figure A–4. Power Terminal
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700 mm. (27.6 inches) 1800 mm. (70.9 inches)Removable Conduit Landing Plate Figure A–7. UPS Cabinet Dimensions (Rear View) Powerware 9335 (80 kV
750 mm. (29.6 inches) 700 mm. (27.6 inches)1800 mm. (70.9 Figure A–8. UPS Cabinet Dimensions
LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE PRODUCTS Subject to the conditions herein, Invensys Powerware (Powerware ®) warrants solely, to th
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